Fiber-To-The-Home Cable Manufacturing Line – State-of-the-art Production System
Did you know that contemporary light-transmitting cabling setups function at speeds of up to 190 meters per minute? Such remarkable performance results from advanced manufacturing solutions engineered for rapid output.
These systems are built to handle diverse cabling forms, including connection cables and tight buffered cables. Their compact design, typically below twenty-six meters, makes them ideal for modern facilities.
Seamless coupling with intelligent production networks ensures uninterrupted functioning. Via MES/ERP connectivity, these fiber ribbone line fabrication lines deliver unmatched exactness and performance. Thus, they are preferred for companies striving to remain at the forefront in the telecommunication sector.
Overview of the FTTH Manufacturing Line
Productive fabrication processes are key to meeting the growing need for reliable connectivity. Such mechanisms are engineered to produce premium light-transmitting wires that energize today’s connectivity grids. By leveraging modern innovations, they guarantee accuracy and speed in all phases of the production.
Defining the FTTH Production Line
An FTTH production line constitutes a consolidated process for fabricating FTTH drop cables. These cables consist of bare fibers strengthened by steel or FRP, merging with safeguard coverings. The result is a durable and efficient solution for high-speed internet connections.
The system is compatible with various substances, including PVC, LSZH, and PE polymers. This flexibility ensures it accommodates varied market demands. Furthermore, the 4-head fiber pay-off system offers precise tension control, maintaining precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its precision and efficiency. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are transforming how fiber optic cables are produced. Our cutting-edge machinery integrates exactness, performance, and modern advancements to yield superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Fundamental to our operation is a dedicated 50mm extruder engineered for exact substance allocation. This ensures uniform excellence in all cables manufactured. The free adjustment head allows for seamless customization, catering to various materials like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced Fiber coloring machine handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
Seamless MES and ERP System Coupling
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Feature | Advantage |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP System Compatibility | Instantaneous monitoring |
Applications of FTTH Cable Production Line
Modern fabrication systems are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Important elements consist of:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies brings significant advantages to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Boosted Performance and Output
Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Aspect | Benefit |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| Low Energy Requirement | Reduced operational expenses |
| Minimal Signal Loss | Enhanced signal quality |
| 1000mm Working Height | User-friendly setup |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.